Device for Producing and Palleting Packaging Boxes

ABSTRACT

For the dispatch-ready packing of, in particular, cigarette packs or cigarette bundle packs ( 12 ), a device is provided, in which the box packer ( 14 ) and the palleting station ( 29 ) are combined, in order to introduce the bundle packs ( 12 ) into boxes ( 10 ) and to deposit the latter on pallets ( 11 ). The structurally combined units form an overall device which can be operated jointly.

The invention relates to a device for producing large packs having a plurality of objects as pack contents, in particular folded boxes for cigarette bundle packs, the objects or bundle packs being fed to a box packer and, with the formation of a pack group as box contents, it being possible to introduce them into the folded box and it being possible to feed the filled and closed folded boxes to a palleting station for transfer to a pallet.

For the dispatch of cigarette packs, bundle packs, what are known as cigarette cartons, are usually formed and these are introduced into a larger packing container, namely into a folded box. The closed folded boxes are then placed on pallets by a palletizer for transport. Firstly the box packer and secondly the palletizer form the independent technical units which have previously been separated spatially from one another. EP 1 067 050 A2 shows one example for a box packer. In the exemplary embodiment according to EP 0 949 169 A1, the finished packs are fed to a palletizer via relatively long conveying tracks, in particular on roller tracks.

The invention is based on the object of improving the construction and mode of operation of a device for producing, in particular, box packs for cigarettes and for palleting the latter, with regard to construction and mode of operation.

In order to achieve this object, the device according to the invention is distinguished by the fact that the box packer and the palleting station or palletizer form one technical unit, the box packer being arranged directly in front of the palleting station.

Accordingly, according to the invention, the units which were previously separated structurally and functionally for producing the box packs and for loading pallets are combined to form a common device, the former forming one unit in structural and control technology terms. A portal robot which takes the boxes from a depositing position and deposits them on a pallet by transverse displacement is used in the region of the palleting station. As an alternative, boxes can be transported beyond the depositing position past the pallet.

Further special features of the invention relate to the relative position of the individual assemblies with respect to one another, namely an L-shaped or U-shaped layout and the configuration of the palletizer.

One exemplary embodiment of the device according to the invention will be described in greater detail in the following text using the drawings, in which:

FIG. 1 shows the apparatus for producing and palletizing box packs, in basic outline,

FIG. 2 shows the device according to FIG. 1. in a transverse view corresponding to the plane II-II in FIG. 1,

FIG. 3 shows a side view of the overall device according to the sight plane III-III in FIG. 1,

FIG. 4 shows a detail from FIG. 3 in the region of a palleting station according to detail IV from FIG. 3, on an enlarged scale, and

FIG. 5 shows the detail according to FIG. 4 in the case of a changed function of the device.

One object of the exemplary embodiment in the drawings is the production of large packs for cigarettes, namely boxes 10, and the provision of the latter for dispatch by arranging a plurality of boxes 10 on the pallet 11.

The contents of the boxes 10 are bundle packs 12 for cigarettes, what are known as cigarette cartons. In practice, the bundle packs 12 are delivered on a feed conveyor 13 coming from a bundle packer. The bundle packs 12 pass through the latter into the region of a box packer 14. The latter comprises a plurality of units which are combined structurally, to be precise by carrying frames comprising longitudinal carriers 15, crossmembers 16 and vertical supports 17. A first unit in the functional sequence is a grouping station 18. The feed conveyor 13 opens into the region of the former. A pack group 19 is assembled from the bundle packs 12. Said pack group 19, as the contents of a box 10, is pushed by a slide 20 out of the region of the grouping station 18 into a packing station 21.

A partially folded box 10 which is assembled into a three-dimensional shape is provided in the packing station 21, to be precise with one open side oriented toward the grouping station 18. Folding tabs 22 of the box 10 are situated in the unfolded, open position, with the result that the pack group 19 can be inserted as a unit into the box 10 which is folded in the manner of a sleeve.

A blank magazine 23 is part of the packing station 21. Said blank magazine 23 comprises a plurality of blanks for boxes 10, which blanks are folded flat and are provided as a folded tube. One after another, the blanks are removed from the blank magazine 23, assembled and made available in the manner shown in the packing station 21.

After a pack group 19 has been introduced into the box 10, the latter is conveyed out of the packing station 21 by a conveyor 24 into the region of a closing station 25. On the transport path, the folding tabs 22 are folded over by folding members 26, to be precise into closing planes of the box 10 which are oriented laterally. In the closing station 25, the folding tabs 22 are fixed in the closed position, in the present exemplary embodiment by adhesive tapes 27 which are applied to the adjacent folding tabs 22 by tape guides 28 which are attached on both sides of the movement path of the boxes 10. The boxes 10 are then filled and closed, and can therefore be dispatched.

After the packing station 21 and after the closing station 25, the boxes 10 are introduced into a palleting station 29. The latter forms a technical unit with the packing station 21 and/or the closing station 25. A carrying frame comprising longitudinal carriers 30 and crossmembers 31 is connected to the correspondingly configured carrying frame of the adjacent unit.

The boxes 10 which come from the closing station 25 are conveyed onto a box receptacle 32 and deposited here. The box receptacle 32 comprises a conveyor, to be precise a section of a roller track 33. The latter is configured in such a way that a plurality of, namely (at least) two, boxes 10 can be made available on the box receptacle 32 following one another in the conveying direction. The position of the two boxes 10 is determined by stops, to be precise firstly by a central stop 34 which enters the movement path of the boxes 10 as a transverse web which can move up and down and determines the end position of the second box 10. At the end of the box receptacle 32 or the roller track 33, a likewise movable end stop 35 is provided as a stop for the box 10 which was conveyed onto the box receptacle 32 first.

The end stop 35 is configured in a special way and has a dual function. It is a track piece, namely a pivotable section of the roller track 33. In its function as an end stop 35, said track section is oriented upward (FIG. 4). In another position (FIG. 5), the end stop 35 forms a continuation of the box receptacle 32 or of the roller track 33, to be precise as a bridge to a discharge conveying path 36. The latter is likewise configured as a roller track here and is oriented obliquely downward. In conjunction with the end stop 35 which is configured as a track, the discharge conveying path 36 opens up the possibility of conveying boxes through the palleting station 29, for example identified faulty packs or in the case of temporary operational interruption of the palleting station 29.

The palleting station 29 is oriented transversely with respect to the packing station 21 and the closing station 25 during the execution of the main function. A lifting conveyor, namely a portal robot 37, in each case grips a box 10 in the region of the box receptacle 32. A pallet 11 is loaded by raising, transverse movement and depositing on the pallet 11 next to the box receptacle 32.

For handling the boxes 10 in the region of the palleting station 29, the portal robot 37 is configured in a special way with regard to construction and function. A lifting head 38, in particular a suction head, grips in each case one box 10 on its upper side. The lifting head 38 is attached to a carrying arm 39 which is mounted as a projecting arm on a supporting framework. The carrying arm 39 extends over the full width of a basic surface area of the palleting station 29 defined by the pallets 11. The lifting head 38 can be moved with a moving mechanism 40 in the longitudinal direction of the carrying arm 39. Furthermore, the lifting head 39 is attached to a vertical carrying rod 42 which can be rotated by the motor 41, with the result that the boxes 10 which are gripped by the lifting head 38 can be rotated about a vertical axis.

The carrying arm 39 is mounted such that it can move up and down, to be precise on a vertical loadbearing column 43. For this purpose, the carrying arm 39 is attached to a moving frame 44 which can be displaced on the loadbearing column 43, to be precise by a motor 45 via an (endless) pulling member such as a toothed belt. The carrying arm 39 is connected to the moving frame 44 via a special supporting framework, namely by means of the corner component 46, in order to transmit the loads of the carrying arm 39 which act on one side to the moving frame 44 and therefore to the loadbearing column 43 without problems.

For its part, the vertical loadbearing column 43 can be displaced in the horizontal direction, to be precise along a rectilinear movement path next to the pallets 11 which are to be loaded. On one longitudinal side of the rectangular palleting station 29, a lower carrying beam 47 and an upper carrying beam 48 are attached in a stationary manner, in particular by connection (not shown) to the machine frame, for example to longitudinal carriers of the palleting station 29. The loadbearing column 43 is connected to the lower carrying beam 47 and the upper carrying beam 48 in such a way that the loadbearing column 43 can be displaced on the two carrying beams 47, 48. In the case of a vertical position of the end stop 35, the portal robot 37, namely the loadbearing column 43, can be displaced as far as the region of the box receptacle 32.

A motor 49 which is arranged on the upper carrying beam 48 serves for driving, which motor 49 drives a drive means within the (hollow) carrying beam 48 and a drive member in the lower carrying beam 47 via a vertical shaft 50. Here, these are preferably in each case belts, in particular toothed belts, which extend within the carrying beams 47, 48 over their length and to which a guide is attached which is connected to the loadbearing column 43 and can be displaced with the latter. Each box 10 can be gripped on the box receptacle 32 and deposited in a desired position on the pallet 11 by means of the lifting conveyor or portal robot 37 which is configured in this way, with short transport paths. As can be seen, the boxes 10 are positioned one above another in a plurality of layers on a pallet.

The pallets 11 are fed and kept available in a plane which is offset downward with respect to the conveying and provision plane of the boxes 10. The empty pallets 11 are introduced into the region of the palleting station 29 on one side (on the left in FIG. 1) on rail-like underlying surfaces 51, and are displaced below the box receptacle 32 into a loading position next to the box receptacle 32. The dimensions are selected in such a way that a further empty pallet 11 is kept ready (FIG. 2) next to the pallet 11 in the loading position. The loaded pallet is subsequently transported further from the loading position in the same movement direction (arrows) out of the region of the palleting station 29, in particular for being received by a suitable transport unit (not shown).

The device is distinguished by a compact construction, in particular also by the L-shaped or U-shaped layout. The units which are combined to form one, common device are connected to a common controller, in particular also to a common switch cabinet 52 for the electrical and electronic control units. The entire device can be operated by a common control device 53 having a display screen. The control device 53 can be a standard (industrial) PC which controls the functions of the part assemblies of the device.

List of Designations

-   10 Boxes -   11 Pallet -   12 Bundle pack -   13 Feed conveyor -   14 Box packer -   15 Longitudinal carrier -   16 Crossmember -   17 Supports -   18 Grouping station -   19 Pack group -   20 Slide -   21 Packing station -   22 Folding tabs -   23 Blank magazine -   24 Conveyor -   25 Closing station -   26 Folding members -   27 Adhesive tapes -   28 Tape guide -   29 Palleting station -   30 Longitudinal carrier -   31 Crossmember -   32 Box receptacle -   33 Roller track -   34 Stop -   35 End stop -   36 Discharge conveying path -   37 Portal robot -   38 Lifting head -   39 Carrying arm -   40 Moving mechanism -   41 Motor -   42 Carrying rod -   43 Loadbearing column -   44 Moving frame -   45 Motor -   46 Corner component -   47 Carrying beam -   48 Carrying beam -   49 Motor -   50 Shaft -   51 Underlying surface -   52 Switch cabinet -   53 Control device 

1.-12. (canceled)
 13. A device for producing and making ready for dispatching cardboard packaging made from folded boxes (10) with a plurality of bundle packs (12) as the packaging contents, it being possible to feed the bundle packs (12) to a box packer (14), introduce them as a pack group (19) into the folded box (10) and to feed the filled and closed folded boxes (10) to a palleting station (29) for transfer to a pallet (11), characterized in that the box packer (14) and the palleting station (29) form one technical unit, the box packer (14) being arranged directly in front of the palleting station (29).
 14. The device according to claim 13, characterized by the following features: a) the box packer (14) comprises a packing station (21) and a closing station (25) for closing the filled folded boxes (10), b) the closing station (25) is adjoined directly by the palleting station (29).
 15. The device according to claim 14, characterized in that the box packer (14) has an outline shape in plan view which is angular or L-shaped, with the packing station (21) and the closing station (25) following each other in a main conveying direction of the boxes (10) and with a grouping station (18) for the formation of pack groups (19) from a plurality of bundle packs (12) laterally next to the packing station (21) such that the pack groups (19) can be introduced into the laterally open folded boxes (10) transverse to the main conveying direction.
 16. A device for producing and making ready for dispatching cardboard packaging made from folded boxes (10) with a plurality of bundle packs (12) as the packaging contents, it being possible to feed the bundle packs (12) to a box packer (14), introduce them as a pack group (19) into the folded box (10) and to feed the filled and closed folded boxes (10) to a palleting station (29) for transfer to a pallet (11), characterized by the following features: a) a packing station (21) for introducing pack groups (19) to a respective folded box (10) and a successive closing station (25) for closing the filled folded boxes (10) are arranged in succession in a main conveying direction of the folded boxes (10), b) the closing station (25) is followed in the main conveying direction by a box receptacle (32) of the palleting station (29), c) the folded boxes (10) can be transported in the palleting station (29) by a box conveyor (37) transverse to the main conveying direction and set down on a pallet (11) next to the box receptacle (32).
 17. The device according to claim 16, characterized by the following further features: a) on account of transport along the main conveying direction, the boxes (10) can be conveyed against a stop (34, 35) in the region of the box receptacle (32), b) boxes (10) which are not be to set down on a pallet (11) can be transported further in the continuation of the main conveying direction with the stop (34, 35) being moved out of the stop position
 18. The device according to claim 16, characterized in that the box receptacle (32) is dimensioned for the accommodation of at least two boxes (10) lying next to one another in the conveying direction, each box (10) being assigned a stop (34, 35), and it being possible for the boxes (10) to be removed from the box receptacle (32) alternately or one after another by the box conveyor (37).
 19. The device according to claim 17, characterized in that an end stop (35) of the box receptacle (32) is configured as a section of a conveying track, namely a roller track, and is connected pivotably to the box receptacle (32) in such a way that the end stop (35) can be moved into a conveying position and in the process forms a bridge between the box receptacle (32) and an adjacent discharge conveying path (36) for transporting boxes (10) through the palleting station (29) in the main conveying direction.
 20. The device according to claim 16, characterized in that the box conveyor is configured in the region of the palleting station (29) as a portal robot (37) with a projecting carrying arm (39) which is mounted on one side and on which a lifting head (38) for gripping a box (10) can be moved in the longitudinal direction of the carrying arm (39).
 21. The device according to claim 20, characterized by the following features: a) the portal robot can be moved offset to the palleting station (29), namely on a loadbearing frame, which is arranged at the edge of the palleting station (29), transversely with respect to the main conveying direction of the box (10), b) the horizontal carrying arm (39) can be moved up and down on an upright loadbearing column (43) of the portal robot (37), c) the lifting head (38) can be moved back and forth in the longitudinal direction of the carrying arm (39),
 22. The device according to claim 16, characterized in that the pallets (11) which are to be loaded and loaded pallets (11) can be moved transversely with respect to the main conveying direction of the boxes (10) in the region of the palleting station (29) such that empty pallets (11) can be displaced in a feed plane below the box receptacle (32) into a loading position next to the box receptacle (32) and can be moved out of the palleting station (29) in the same direction after loading.
 23. The device according to claim 16, characterized in that the box packer (14), optionally the closing station (25) and the palleting station (29), are connected to a common controller, in particular to a common switch cabinet (52) and/or a common control device (53).
 24. The device according to claim 16, characterized by the following features: a) the grouping station (18), the packing station (21), the closing station (25) and the palleting station (29) form constructive units each having an independent load carrying structure, b) the load carrying structure of each unit comprises longitudinal carriers (15, 30) and crossmembers (16, 31), c) the load carrying structure of the units, namely their longitudinal carriers (15) or crossmembers (16), directly adjoin each other.
 25. The device according to claim 24, characterized by the following features: a) the load carrying structure for the grouping station (18) is arranged directly adjacent to the load carrying structure of the packing station (21), with longitudinal carriers (15) of the grouping station (18) and of the packing station (21) abutting one another, b) the load carrying structure of the palleting station (29) has a rectangular configuration and is disposed offset and transverse to the load carrying structure of the closing station (25) with elongate crossmembers (31). 